Poultry Plants

Poultry Processing Plants are Conveyor - based chicken slaughter plants having an overhead conveyor and full range of process machines. The birds are dressed on the conveyor through all the important stages of processing such as stunning, halal, hot water scalding, de-feathering, evisceration & chilling etc. The conveyor based operations are scientifically designed machines ensuring the highest levels of hygiene providing the best quality of meat. They are designed for dressing capacities of 250 to 2000 Birds Per Hour (BPH).

Poultry dressing or Slaughter Conveyor is a conveyor based Semi – Automatic Slaughter Plant. It is also known as slaughter plant. It consists of an overhead conveyor & other processing machinery. The birds are stunned, dressed and chilled in most scientific & most hygienic manner.

Features :

• Can be set up in a shed or building of 1500 to 3000 sqft.
• Scientifically designed to dress the bird in most Hygienic manner
• Adopts advanced engineering for semi automatic processing
• Covers All the stages from Stunning to Halal to Defeathering automatically
• Total stainless steel construction.
• Evisceration (Removal of internal body parts) is done manually.

Dhopeshwar supplies Rendering Plants for different types of waste. This Rendering Plant converts your hatchery waste such as Day Old Chicks, Bird Mortality, Broken egg shells or any other waste arising out of egg hatching to be concerted into a 'Hatchery waste meal'.

This model comes in two capacities from 250 Kg & 500 Kg per batch of rendering. The Digestor of the Rendering plant is connected to a steam boiler which is be heated by diesel. The steam heats the waste inside to bring it to a temperature where it is sterilized and cooked. In this process it is also homogenized and ultimately vacuum dried before the 'Hatchery Waste Meal' is ready for discharge.

Features :

• Environment friendly operation in Hatchery farms
• Easy to install
• Carries low pressure consumption

This model comes in several capacities from 250 Kg to 3500 Kg per batch of rendering. The Digestor of the Rendering plant is connected to a steam boiler heated by Diesel The steam heats the waste inside to bring it to a temperature where it is sterilized and cooked. In this process it is also homogenized and ultimately vacuum dried before the 'Meat & Bone Meal' is ready for discharge.

Features :

• Environment friendly operation in slaughterhouses
• Easy to install
• Carries low pressure consumption

Dhopeshwar supplies Rendering Plants for different types of waste. This Rendering Plant converts your hatchery waste such as Day Old Chicks, Bird Mortality, Broken egg shells or any other waste arising out of egg hatching to be concerted into a 'Hatchery waste meal'.

This model comes in two capacities from 250 Kg & 500 Kg per batch of rendering. The Digestor of the Rendering plant is connected to a steam boiler which is heated by firewood. The steam heats the waste inside to bring it to a temperature where it is sterilized and cooked. In this process it is also homogenized and ultimately vacuum dried before the 'Hatchery Waste Meal' is ready for discharge.

Features :

• Environment friendly operation in Hatchery farms
• Easy to install
• Carries low pressure consumption

A fully conveyorized plant starts with loading of birds on conveyor trolley / shackles and ends with hock cutting to discharge the bird directly into a chiller.

The conveyor passes through different processing stages while birds are kept online throughout. Most of the processing is done automatically in special purpose machines and evisceration is done manually while bird is still on the conveyor shackle.

Hybrid plant uses some of the most important features of a conveyorized plant with mini processing equipment. It combines the use of conveyor and some equipment for Online processing with scalder and feather plucker kept Offline. The plant is custom built for increasing the adaptability of processing to get both the bird with skin as well as skinless birds while lowering the cost of installation.

Details :

• Online processing : Stunning, Halal, Bleeding, Neck removal, Hock (leg) cutter.
• Offline processing : Hot water scalder, Feather plucker, Evisceration.
• Hybird Plant on stand : Capacity : 1000 - 4000 birds per day.
• Construction : Overhead conveyor, T Track with nylon Rollers, Non-rust Aluminium trolleys, Non-rust SS shackles, Driven by geared motor. Total Argon TIG welded.

Fresh Layer manure is a natural organic by-product of the livestock sector. Fresh manure is an excellent source of fertilizer because it contains Nitrogen, Phosphorous, Potassium & other crop nutrients. However poultry manure cannot be used in it's raw form. The Layer fresh manure [LFM] contains 75-84% waster. LFM is a big nuisance world-wide as it is the breeding site for flies & source of ammonia odour pollution. Flies are the cause of major health problems in areas & communities surrounding Layer farms.

Nitrogen forms nitrates and other compounds which leach into the soil effecting ground water and also leads to nutrient imbalances and phyto-toxicity in crops. Due to high waster content, disposal of manure involves high labour & transportation cost. it is estimated that a farm with 1,00,000 layers produces 10 tonnes of manure / day or 3,650 tonnes of manure per year. Layer manure is rich in many essential Plant Nutrients like N,P,K. If processed properly it will give a dry, baggable organic fertilizer which can be stored and used.

Manure management in layer farms has become a critical issue due to stringent pollution control measures implemented by governments.

Salient Features of Our technology :

• Starts with fresh manure in 'as available' condition from the farm without any processing / drying required before loading the manure into our dry manure plant.
• Efficient vacuum drying system which eliminates odour and air pollution.
• Robust built machinery, designed for safe operations over many years.

We offer our 'Dry Layer Manure Plant' in 2 capacities, namely :

• 10 tonnes per day of Layer manure drying.
• 20 tonnes per day of Layer manure drying.

The Mini processing plant is a setup of Non-conveyorized equipment specific for small and mid-sized dressing units. All the equipment is made in food grade stainless steel & built to the highest standard of engineering. They are convenient to set up and can be located at farms, market shops or at butchery's at larger establishments. The Stainless steel construction maintain excellent hygiene, low maintainance and long life for equipment.

Poultry Waste Rendering Plants for Sterilized Meat Meal are an indispensable part of poultry dressing operations. Poultry dressing or slaughter results in waste which is almost 30 % of live bird weight. All the waste resulting from processing is pressure cooked, sterilized & rendered into a sterilized meat meal. This is also technically known as ‘Poultry By-product Hydrolyzed Feather Meal (PBHFM).

This meat meal made from poultry waste contains about 60-65% protein and 20-22% fat & 8-10% moisture. Hence, Rendering plants are also known as Protein Recovery Plants.

The process of Rendering is done in batches. Our poultry Waste Rendering Plants are supplied in different capacities from 500 Kg. to 3500 Kg of waste per batch. These plants can process about 6000 kg of waste per day in 1 digestor. A battery of digestors can be used when the waste is in a larger quantity. Larger batch capacities can also be supplied.

Following are some of the important features of our rendering plants :

• Incorporates the latest vacuum drying operation Digestor-Cooker- Homogenizer has all the safety features for consistent operations
• Incorporates Barometric spray system to absorb all the foul smell. It Prevents air pollution to ensure eco-friendly operations
• Robustly built
• Provided with sophisticated monitoring system to ensure maximum convenience and safety of operation

Advantages :

• Prevents environment pollution by disposing of all biological waste.
• Offers optimum utilization of animal resources since meat meal is used for making animal feed
• More effective and profitable than any other waste-disposal method
• Converts entire poultry waste into high protein sterilized meat meal

All our Rendering plants come with advanced odour control Barometric Spray system. Our Waste Rendering Plants for finds wide application in poultry processing industries. The Baro spray system sprays are used to ensure Environment-friendly operation in slaughterhouses, rendering cookers. These barometric spray for rendering plants are easy to install and carries low power consumption.

Features :

• Environment friendly operation in slaughterhouses
• Easy to install
• Carries low pressure consumption

Our Rendering Plants For Poultry include a Digestor-Cooker-Homogeniser unit to cook and sterilize the waste. It is supplied with a sophisticated barometric spray system to scrub all the foul smelling gases released during the cooking of the chicken waste. Poultry waste rendering plants are indispensable in any Poultry dressing operation. They render and convert all the non-edible Poultry waste parts into a sterilized meat meal.

Our digestor based technology has been put to treat 3 different kinds of waste -

• Hatchery waste - egg shells, unhatched eggs, rejected embryos, etc. This waste is converted into Hatchery meal.
• Layer Manure - Manure collected under the cages of layer birds in commercial poultry layer farms. This waste is converted into an organic fertilizer.
• Slaughterhouse waste - Left over, non-edible portions of the chicken such as Head, feet, intestines, feathers, etc. from chicken processing. This waste is converted into a Meat and Bone meal.

This model comes in two capacities only. 250 Kg & 500 Kg per batch of rendering. The Digestor of the Rendering plant is directly fired by firewood / coal / briquettes to heat the waste inside to bring it to a temperature where it is sterilized and cooked. In this process it is also homogenized and ultimately vacuum dried before the 'Meat & Bone Meal' is ready for discharge.

Features :

• Environment friendly operation in slaughterhouses
• Easy to install
• Carries low pressure consumption

This model comes in two capacities only. 100 Kg & 150 Kg per batch of rendering as is most desirable for R&D by institutions. The Digestor of the Rendering plant is heated by thermic oil which is in turn heated by electrical immersion heaters. The waste inside to bring it to a temperature where it is sterilized and cooked. In this process it is also homogenized and ultimately vacuum dried before the 'Meat & Bone Meal' is ready for discharge. It is a clean process and requires a minimal set up and hence is recommended for R&D purposes suitable for carrying out small batches.

Features :

• Environment friendly operation in slaughterhouses
• Easy to install
• Carries low pressure consumption